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Valve Diagnostics : Analysis, Solutions
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diagnosis and suggested remedy

 

  A leak through the body/body end connection of a metal-seated ball valve can be caused by the following:  
       
  1 The body/body end bolts have inadequate torque.  
  Body studs and nut bearing surfaces must be properly lubricated with a HD grease. As much as 50% of the applied nut torque can be wasted in the case of improper lubrication.
Remove one nut at a time and lubricate the stud threads and the nut side facing the body end. Torque each bolt to the required level. Torque values for side-entry ball valves are found in the appropriate manuals which can be requested from the Velan website.
 
       
  2 For valves with a body seal, the body seal has a leak path.  
  The body seal must be replaced. Contact Velan to order a replacement body seal and to obtain the maintenance manual with full replacement procedure.  
       
  3 For valves with a gasket, the gasket is damaged.  
  The gasket must be replaced. Contact Velan to order a replacement gasket and to obtain the maintenance manual with full replacement procedure.  
       
  4 For valves with a welded body/body end connection, the weld has a leak path. This is usually the result of improper welding procedure, a material mismatch or an unsuitable application.  
  Please contact Velan Field Engineering Services to review welding procedures and application to determine root cause of the problem and a suitable solution.  
     

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